longer lasting sand paper & abrasive

my favorite power hand sander

Sanding is a big part of almost any furniture or home improvement project. In fact, it's one of the few steps everybody has to take, whether you're painting your bedroom, or crafting an 18th-century reproduction sideboard. If you're a weekend warrior doing your own home improvements, then you know how tedious and time consuming sanding can be, and how a new package of sand paper can disappear faster than you can say "my arm is cramping up." You've also probably noticed that in spite of all your work sanding, once the finish (or paint) dries, you can see dozens - or hundreds - of tiny scratches that were invisible before.

If all this sounds familiar, be sure to read this post before you sand again!

DIY sanding block & Klingspor Sand Paper for Sand Flee

For final sanding and rubbing out a finish, a good sanding block is essential.  These final finishing steps require precision and flatness, and are always prone to accidental "cutting through" on the edges of a piece.  Power sanders are often too much tool, and anyway the final sanding and polishing should be done in a linear motion anyway.

For sanding of profiles, such as molding and flutes, a shop-made sanding block is the only way to get into tight curves and corners.

This post is about how to make sanding blocks for any purpose.  It includes tips from my experience on how to outfit a sanding block for perfect results that are nearly fool proof.