Last week, when I ended my lease on my storage space next door to my shop, my main space was flooded with junk: old tools, scrap wood, and other miscellany. Some of the redundant tools I was able to sell. Some of the scrap wood I gave to a neighbor. But when it came to an old wide belt sander with a frozen drive pulley, I decided to junk it rather than try and fix it. I poached the motor (a good 1HP, continuous rated one), and put the cast-iron sander mount and stand out in the hallway, in the hope somebody with an interest in old iron tool parts might take it.
A few days later, the parts were still in the hall, and I was glad they were, because something was telling me I'd be able to use that mounting bracket for
something.
The next day, I was puzzling over how to make a high-powered vent fan for a collapsible spray booth I had to make for my shop. The fan i wanted to use was very powerful, but needed a very sturdy support...and I just couldn't see how to make on out of wood. Then it hit me: why not mount the fan on that old sander's mount?
That's what I did, and the outcome couldn't have been better. I mounted the fan where the sander's drive pulley used to be, and I bolted a pair of 2x4s where the motor mount bolts used to be. From there, I was able to build a box around the fan, and make a space in which to slide a 24"x24" furnace filter.
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The resulting device isn't pretty (in my haste, one of the front corners is out of square with the rest of the box), but it works very well. Plus, I was able to use nothing but scrap wood I would have otherwise given away or thrown out. Now, I am spraying to my heart's content!
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